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Automotive Writings
Here are some papers I have written about cars over the years:



(outline for oral presentation, 5/02)


The world of turbochargers

Topic: Turbochargers

Specific Purpose: To inform my audience of the operation and impact of the turbocharger.

Thematic statement: The turbocharger is an air-compression device with an exciting past and a very promising future.

Introduction

I. Attention-arousing material: How many of you have heard the word "turbo"? It is a widely used descriptor for things that are very fast, but the word comes from Latin and literally means "spinning top". So how did we get from
"spinning top" to "very fast"? Enter the turbosupercharger, also known as a turbocharger or a turbo.

II. Ethos-establishing material: Being a performance car enthusiast, I am naturally interested in anything that makes cars faster. The primary function of a turbocharger is to make vehicles faster or more powerful, so I have learned about them at every opportunity. I have several good friends with turbochargers installed on their vehicles and am planning to install one on my own vehicle this summer.

III. Preview: Today I am going to tell you how a turbocharger works, the history of turbochargers, and what lies in the future for turbocharging technology.

Body

I. Turbocharger Operation
A. The turbocharger is an exhaust-driven turbine that compresses the engine intake air
B. Turbocharger parts
C. Turbocharger facts

II. Turbocharger History
A. First used in airplanes in WWII
B. First used in vehicles on diesel engine ground transport and earth-moving equipment in the early 50's
C. First used in gasoline engine vehicles in the 60's
D. Widespread use in production cars started in the 70's


III. Turbocharger technology
A. Variable Geometry Turbines
B. Rotary Electric Actuators
C. Twin Scroll Turbines
D. Computer Control

Conclusion
I. Summary Statement: Turbochargers are exhaust-driven air-compressors that have a colorful past and a bright future.
II. Concluding Remarks: Turbochargers are an awesome technology that will continue to improve with time and make our vehicles even faster while making them more efficient. If the recent growth in turbocharging continues, maybe there will be a turbocharged car in your future.


Bibliography

Bell, Corky. Maximum Boost: designing, testing, and installing turbocharger systems.
Cambridge: Bentley, 1997, pp. V, 185

Stockel, Martin W. Stockel, Martin T. Auto Mechanics Fundamentals.
South Holland: Goodheart-Willcox, 1982, pp. 156-158

Macaulay, David. The Way Things Work.
Boston: Houghton Mifflin, 1988, pp. 37

I presented this piece for a communications class
The piece I have selected to read to you today is self written. I have a deep love for high-performance automobiles and this piece it about one of my encounters with that love. Titled A Day in Perfection, the narrative takes place on Easter Sunday, 1998. Most of the extended family was gathered at my parent's house for the occasion, including my uncle, who brought his beautiful silver Porsche. The piece is part of a longer narrative essay that I wrote for my English 111 class in Spring of 99. My love of automobiles extends from my experiences growing up. My father owns and operates R&R Auto Service in Sterling Virginia, a business he started 30 years ago. I have worked for my father many times growing up, and learned all about car in the process. This past summer I worked at a car performance shop, selling performance parts to people who want to push their automotive machinery to the limit. In the 6 years since I first drove my uncle's Porsche, I have ridden in and driven faster machines, but his Porsche remains the most exciting car I have ever experienced.

A Day in Perfection
I make the left turn onto a two-lane road and shift the car into 2nd gear. Pushing down on the accelerator I wonder at the fact that I am actually driving my uncle's Porsche. I approach the first corner already nearing 60 mph, easing off the gas some I turn the wheel and take a set. The car takes the corner effortlessly, rolling to the inside, seemingly countering the laws of physics. Flying out of the first turn, I instinctively put it into third gear and drop the clutch. We start accelerating again, the fresh green trees whizzing by create a sharp contrast against the black pavement ahead. I pilot the fabulous machine though a couple of bends in the road enjoying the precision of its flawless operation. Up ahead I see we are closing in on a blind curve. Slowing down I glide through the turn, passing a lone car on the other side. Getting on the gas again brings us quickly to a stop sign, and then out to the main road. We don't have to wait very long to make the left turn onto the divided highway, it's Sunday, and after all this is a Porsche.

Once on the highway my uncle, never satisfied with anything, starts apologizing for what he deems are less than perfect shocks, saying that he should replace them and that it would have made the car perform better. I only half listen, not caring too much because the shocks seemed fine to me, and because I am happy enough to just be driving the car. We pull up to a red light, first in line. My uncle offers that I can floor it if I want once we get out of the light. Under his suggestion I wait until I'm in second gear and give it everything. The car accelerates like a bus, while I watch the boost gauge. The boost needle sweeps past one atmosphere and it's like we are engaging warp drive. The front of the car rises up like the bow of a ship, the back end pinches down to the ground, and we rocket off, the Tachometer sweeping toward the redline. By the time I have the car in 3rd gear we are already going way too fast and have to slow down. I let off the gas and shift into 4th, my mind coming down from the exhilarating high I have just experienced.

Unexpectedly, my uncle turns and tells me he is impressed with the way I handled the shifting back there, something I wouldn't have expected from my perfectionist uncle - but then again I'm sort of a perfectionist as well.

Pulling up to the curb in front of my house, I end the most spectacular part of my day. It is Easter of my senior year and most of my extended family has gathered at our house to celebrate. Everyone is talking, laughing, and having fun. Earlier in the day my best friend dropped by in his classic car, a 74' Olds Delta 88 with a 455 under the hood. It was great to see him show off his car, the paint gleaming and the engine roaring. After all, I had spent much time in the previous two years helping him work on it. I also was able to show off my own project car, taking my cousin and good friend Tony for a ride. Later on, I found out that Tony's dad used be a weekend drag racer so I talked with him for a while listening to stories and telling him about the car my best friend and I were planning to build.

As I hand my uncle the keys to his Porsche, it's hard to believe all of this has happened in one day. Everything has been so perfect. The weather has been gorgeous, the atmosphere has been one of happiness, and all of the family is here together, not a single person having been bored or left out of the fun. Walking in the door to my house, my mother announces that it is time to eat, and I grin with satisfaction knowing that the day is not over yet, and that no matter how good it's been, it can only get better, making for a truly perfect day.
 
I wrote this after a weekend at Summit Point Raceway, WV
At The Track

As we pull up to the track familiar sounds instantly recall all the times I have been to races as a young child. I listen intently as a Corvair goes by, its sharp exhaust note increasing to a roar as the driver accelerates the car through a turn and down a straight. Heading down to the pits, all sorts of noises greet us. Various engines are running, each being tinkered with. A high winding four zings at high rpm as someone plays with the gas. Elsewhere a V8 growls to life blasting out each exhaust note. As we’re walking along a Camaro idles by, blu,blu,blu,blu…BLAU! bubu BLAU, BLAU, it’s driver revving it to keep it alive. Arriving at turn one, we wait for the start of a race, hearing the cars off in the distance. They roll past the flag tower and they’re off. This is the large car class, most of them V8 powered, so the racket they create coming down the straight is tremendous. The first car, a Corvette, reaches the end of the straight. Downshifting, the car emits a raucous blast from its exhaust that ravages our ears. Following the ‘Vette is a whole line of Camaros, Mustangs, and more ‘Vettes, each one violating our ear drums in the same manner before taking the corner.

The next race is with smaller cars. The first car, a MGB, screams toward us down the straight, its exhaust crackling and popping as the driver downshifts into the corner. Next in line is a Volvo P1800, doing much the same as the MG, and then a Porsche speedster, with its own unique sound, sort of a burbly howl. A Fiat X 1/9 follows the Porsche, whining down the straight its exhaust zinging with enthusiasm as it passes us by. Another Porsche, a 914, comes down the straight, exhaust barking as its driver downshifts. Last is a MGA, sounding like a slightly subdued MGB.

The smallest class of cars start their race, whining and screaming down the straight with their under-1.3 liter engines. Triumph Spitfires, Austin Mini Coopers, MG Midgets, and Bug-eyed Sprites dominate this class, making it as fun to listen to as it is to watch. It is rather amusing to hear these tiny cars going around the track emitting such loud noises as only an open exhaust can.
The Formula Atlantic class is up. These are real racecars, the open wheel type with V8 engines. Needless to say they are FAST, barreling down the straight, their engines howling. They don’t slow down nearly as much before the turns, each car’s engine note changing in succession as they enter the turn one after the other.

The most spectacular class races last, the full-bodied vintage world class racecars. These cars, mostly Porsches and Ferraris, were factory backed race vehicles at the edge of performance in their day. Even being vintage racecars they are still extremely fast and competitive by today’s road-car standards. The first of these cars accelerates down the straight, screaming like a banshee, followed by several other cars. We hear more shriek toward us off in the distance but we can’t even see them yet, their distinctive wail heard long before they are seen.

As we leave the track I am still filled with all the excitement of the day, and my ear still filled with the sounds of racing.

A 1999 tribute to the twin-turbo monsters of Japan
The death of a Breed

In the automotive world there are certain cars that are always meant to be lusted after, but never owned. Among this elite group of vehicles were the Japanese super cars. I am speaking of the likes of Nissan's 300ZX Turbo, Mazda's RX-7 Turbo, And the Toyota Supra Turbo. Unfortunately the Japanese supers have become all but extinct in America, and will never rise again to their former glory.

The Mazda RX-7 Turbo was a car enthusiast's dream. Awesome looks, superb handling, and a twin turbocharged two-rotor Wankel engine good for 255 hp. The only drawback? The price, a top of the line RX-7 went for about ,500 in 1996. After the 1996 model year Mazda discontinued the RX-7, citing low sales. This excerpt form the May 1999 issue of Road & Track proves that the RX-7 as it was in 1996 is not coming back. "Mazda is considering bringing a less-expensive RX-7 back to the U.S. a normally aspirated 200 hp side-port engine."

When Nissan first started production of their Z-car 29 years ago, it was a great all-around sports car with a modest price. By 1996 their 300ZX Turbo was a monster with a monstrous price. A 3.0-liter twin turbocharged dohc 24 valve V-6 engine endowed the Nissan's sleek body with 300 hp. The performance of the 300ZX was equally impressive, 0-60 mph in 6.0 seconds, the quarter mile in 14.4 seconds, and a top speed of 155 mph. All of the high-tech equipment in the car also drove the price up to ,900 for a top of the line 300ZX. Like the RX-7, Nissan's Z-car will never be what it once was. An article from the May 1999 issue of Road & Track verifies the demise of the 300ZX. " While Z-car production continues at a very slow pace in Japan, the car as we know it will never return to America." At the end of 1996, Nissan announced that it was discontinuing sales of the 300ZX in America, with good reason too. The October 1995 issue of Road & Track provided insight on these reasons. "The Z-car has fallen victim, along with other full-blooded sports cars, to the whims of the marketplace - Just 6,220 of them were sold in 1994. Why? Expensive to buy, expensive to insure, limited practicality."

Toyota's Supra Turbo was a true rice rocket, Much deserving of its high rear wing. Motivation came from a 3.0-liter twin turbocharged dohc 24 valve inline-6 power plant that produced 320 hp. The engine was coupled to a 6-speed transmission, and an independent rear end. Using this equipment, the Supra could post some incredible number, 0-60 mph in 5.3 seconds, the quarter mile in 13.7 seconds, and a 155-mph top speed. The Supra's performance didn't come without a price, a rather steep one too, the top of the line version ringing up at ,600 in 1996. It was the Supra's price that brought Toyota to end sales of it after 1998. This excerpt from the October 1998 issue of Road & Track spells it out simply. "The news for the enthusiast is sad: say farewell to the magnificent but slow-selling Supra."

All of three of the cars, the RX-7 Turbo, The 300ZX Turbo and the Supra Turbo all had two things in common. The good quality they all shared was that of a true sports car with great looks, good handling, and awesome power which enabled blinding speed. The negative commonality was their price, each of the being exorbitantly expensive for the average person to afford. An article about upcoming Japanese sports cars in the March 1999 issue of Road & Track sums up the story on the death of these Japanese super cars very nicely. "They fell victim to the lure of high-tech gadgets and gizmos that, despite enhancing their performance, drove up their prices as well. The Mazda RX-7, Nissan 300ZX, Toyota MR2 and Toyota Supra all began life as affordable sports cars, but gradually evolved into virtual exotics with price tags that far exceeded the resources of their core audience. As a result, those cars are gone." The Japanese super cars are not coming back either, their modern-day counterparts being simpler, more affordable sports cars just like they used to be, which makes one wonder, is history going to repeat itself?

A Road&Track style comparison piece
Mopar Vs. Jaguar

For car buffs there are some cars that were never meant to be compared. For example, comparing a Shelby 427 Cobra with a Porsche 911 seems ridiculous since they are in no way alike. Going back to 1969, however, I believe I have found one of the most interesting comparisons of two cars that at a glance would seem polar opposites. The cars? A 1969 Jaguar XKE coupe and a 1968 Plymouth Barracuda fastback. These two cars are remarkably similar in design, yet they evolved from two totally different design philosophies.

One Mopar, one Jaguar, from the outside they look totally different. The Jaguar possesses grace and finesse, while the Plymouth extrudes a powerful, muscular air. Opening the bonnet on the E-type reveals Jaguar’s famous Dohc straight six hemi, pop the hood on the ‘Cuda and one of Chrysler’s small block commando V8s greets you. This, however, is where the major differences end. Both the Plymouth and the Jaguar are of steel unit-body construction with front and rear sub-frames. The body type of the two cars are different only in that the ‘Cuda has a trunk lid while the E-type has a side-opening hatch lid. The Barracuda is also significantly larger than the Jaguar, measuring 20.2 inches longer, 6.3 inches wider, and sitting 5.3 inches higher. Even with the ‘Cuda being larger, the cars weigh in at almost the same weight, the Jaguar actually the heavier of the two at 3,020 pounds, compared to 2,950 pounds for the ‘Cuda. Brakes on both cars are discs in the front, but the Jaguar has the distinct advantage in this department with discs at the rear as well for a total swept area of 273 sq. in/ton. The Barracuda has drum brakes at the rear and a total swept area of 213.36 sq. in/ton. Both cars have independent torsion bar front suspension, the Jaguar also having an independent rear suspension with upper driveshaft arms, lower A-arms, and radius arms. The ‘Cuda uses a much simpler solid axle located by two outboard-mounted asymmetrical leaf springs. Steering is quite different between the ‘Cuda and the Jag, stemming from the wheelbase and the number of turns lock-to-lock on each car. The ‘Cuda’s steering is rather slow with a high 3.5 turns lock-to-lock and a 108.0 inch wheelbase. In contrast the Jaguar’s steering is very responsive being only 2.5 turns lock-to-lock and residing on a 96.0 inch wheelbase.

Going through the drive train of the Jaguar and the Barracuda, more similarities appear. The engines, although different in type, are close in displacement, the ‘Cuda’s 4,473 cubic centimeters edging out the Jaguar’s 4,235 cubic centimeters by only .238 of a liter. The Jag engine produces a hearty 245 Hp @ 5500 rpm, while the ‘Cuda engine only pumps out 235 Hp @ 5200 rpm. A look at engine torque flips the coin, the ‘Cuda’s V8 churning out 280 ft/lb of torque @4000 rpm over the jag’s 263 ft/lb @ 3000 rpm. In the Jaguar, power is passed through a 4-speed manual transmission and then on to the positraction differential (via a short propeller shaft) and finally out to the wheels through a driveshaft/upper suspension arm on each side of the car.

In the ‘Cuda, power is transmitted from the engine to a 3-speed automatic transmission, then through a traditional driveshaft to a solid-axle positraction rearend.

In any sports car comparison, one of the most important factors is the quantitative results. Actual measurements of a car’s performance are the ultimate in comparisons. If these measurements were the sole deciding factor, the better of these two cars would be made clear. The Jaguar XKE comes out on top with these numbers: 0-60mph in 8.0 seconds and the ¼ mile in 15.7 seconds @ 86mph. The Plymouth Barracuda was a consistent 1.2 seconds behind going

-60mph in 9.2 seconds and doing the ¼ mile in 16.9 seconds @ 85.6mph. When looking at these numbers, it becomes apparent that these two cars are only similar, not alike, each one has its distinct personality and characteristics. The ‘Cuda has an automatic transmission and the Jag has a manual, that could have skewed the numbers, but it really doesn’t matter because they will always be different cars. After all, if two cars are the same, how are they comparable?


The Fuel Cell as a Replacement for the Combustion Engine in Automobiles
Written 11/21/00

The internal-combustion engine is one of the biggest polluters in the world today. Over 600 million cars zip around on the face of our planet powered by the internal-combustion engine, a device that has an efficiency of about 15%, releases large amounts of carbon dioxide, carbon monoxide, nitrogen oxide, and is running down our supply of nonrenewable natural resources. Enter the fuel cell, a device that creates electricity from the electro-chemical bonding of a fuel and an oxidizer. Fuel cell efficiencies range from 40%-90% depending on the type and the fuel used, and the only emissions are water and heat.
The concept of the fuel cell has been around since 1839, when Sir William R. Grove first demonstrated the reaction. Grove used water and sulfuric acid electrolyte between two platinum electrodes to perform electrolysis of water. Despite its possibilities, the fuel cell concept was limited to random lab experiments until 1959 when Francis T. Bacon and J.C. Frost of Cambridge University developed a 6-kilowatt fuel cell using hydrogen fuel and oxygen as the oxidizer (Hamer, 2000, p.146).
There are many different types of fuel cells, classified by operating temperature, the form of fuel used, the type of electrolyte used, and the operating pressure of the cell (Hamer, 2000, p.147). The most common classification is by temperature and electrolyte used. To date, the types of fuel cells used in automobiles, classified by electrolyte, are: the alkaline fuel cell, the proton-exchange membrane (PEM) fuel cell, and the phosphoric acid fuel cell (Appleby, July 1999, p. 78). The most promising type of fuel cell for automotive use is the PEM fuel cell, which uses hydrogen as fuel and oxygen as the oxidant. The PEM fuel cell operates on the same basic chemical reaction as the Bacon fuel cell developed by Francis T. Bacon. Every fuel cell has two electrodes, the cathode and the anode. The fuel is added to the cell at the anode, and the oxidant is added to the cell at the cathode. In the Bacon cell, the reaction at the anode is:
2H2(g) + 4OH1-(aq) à 4H2O(l) + 4e1- (Microsoft Encarta encyclopedia 1999)
The Reaction at the cathode is:
O2(g) + 2H2O(l) + 4e1- à 4OH1-(aq) (Microsoft Encarta encyclopedia 1999)
The overall reaction is:
2H2(g) + O2(g) à 2H2O(l)
PEM fuel cells use synthetic polymers as electrolytes in place of chemicals, and are ideal for automotive use because of their low operating temperature of about 80 degrees C (Appleby, July 1999, p. 76). These polymers, such as Du Pont’s Nafion, contain sulfonic acid groups that allow the membrane to pass ions, but block electron flow (Appleby, July 1999, p. 76). At the forefront of PEM technology is Ballard Power Systems of Vancouver, B.C., builder of production PEM fuel cells for buses and experimental vehicles. As of 1995, Ballard had designed a 45-kilogram fuel cell stack with a volume of 30 liters that produced 32.3 kilowatts at an efficiency of 54% (Appleby, July 1999, p.76). Since then, Ballard has built six operational 12.2-meter buses with 205-kilowatt PEM fuel cell stacks.
Hydrogen-oxygen PEM fuel cells aren’t the only option for automobiles, recently several other promising technologies have come to into being through research efforts. Professor Raymond Gorty of the University of Pennsylvania’s chemical engineering department has helped developed one of these technologies. This new fuel cell uses hydrocarbon molecules as fuel and oxygen as the oxidizer (Wiebusch, October 2, 2000). This design is unique because it converts natural fuels such as gasoline, butane and diesel fuel directly to electricity. This new fuel cell is less than one square centimeter in size and is constructed of inexpensive materials (Wiebusch, October 2, 2000). Another new technology is the development of a bipolar plate at the Oak Ridge National Lab (Wiebusch, August 7, 2000). The bipolar plate is manufactured from slurry molding chopped fibers of a carbon composite and sealing it with vapor-infiltrated carbon using methane as the precursor in the process (Wiebusch, August 7, 2000). Tests of the cell show it has high electrical conductivity, very low resistance, and high efficiency (Wiebusch, August 7, 2000). The only problem with the cell was a steep voltage drop with high current (Wiebusch, August 7, 2000). The bipolar plate is made of lightweight materials that are about one half the density of other fuel cell materials (Wiebusch, August 7, 2000).
For now, PEM fuel cells are definitely the most feasible competition for the internal combustion engine, but they have their own share of problems. All PEM fuel cells use platinum on the electrodes as a catalyst to speed up the chemical process so the cells have a reasonable power density. Currently, no substitute catalysts have been found for use at either electrode. The cost of platinum has therefore made it extremely hard to bring down the cost per kilowatt of PEM fuel cells, which is currently around . Metallurgist and electrochemist John Appleby (July 1999) estimates “that an ‘electrochemical engine’—a fuel-cell stack powering electric motors—could compete economically with an internal-combustion engine if the cost could be brought down to per kilowatt”(p.76). There is also the problem of platinum being another nonrenewable natural resource. According to Appleby (July 1999), “If two million cars with 50-kilowatt electrochemical engines were made every year—about 5 percent of current auto production—they would use 50 metric tons of platinum, about one third of the current global production of the metal”(p.77). This makes it obvious that a world full of PEM fuel cell powered automobiles would very quickly run out of platinum.

Bibliography
Appleby, A. J. (1999, July) The electrochemical engine for vehicles. Scientific American, 281, 74-79.

Fuel Cell [CD-ROM]. (1999). Microsoft Encarta encyclopedia 99. Microsoft Corporation.

Hamer, W. J. (2000) Fuel Cell. In: Encyclopedia Americana international ed, 12, 146-147 Danbury, CT: Grolier Inc.

Wiebusch, B. (2000, August 7) Breakthrough in automotive fuel cells. Design news, 55, 24.

Wiebusch, B. (2000, October 2) Fuel cell generates electricity from fuel. Design news, 55, 23.


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